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The First Kart
Clark Engine

The Clark Engines

by Jack Canaday

Ron and Dave Clark came from engineering and manufacturing backgrounds. Their father's business; Clark Manufacturing designed and marketed several Agriculture related items. I believe they were among the first to build and distribute anhydrous ammonia pull behind wagons.

  In 1958, the year I started karting, these Clark brothers from Atherton, MO, a tiny river town east of Kansas City about 30 miles, were actively racing at Lexington, MO, on Saturday nights in B-Single class with PP81's as power. The Lexington oval was probably a 1/8th mile semi-banked paper clip layout. Ron drove, and as I remember Dave was the mechanic/engineer. Any perceived power deficiency noted by either or both men would be corrected with the addition of ether to the fuel tank. By main event time the load would be rather large. As the night would progress the PP81 cylinder would often separate from the crankcase and be at one end of the straight while the kart was at the other end. Undaunted, these men would come back the next week to race again.

  The 1958 kart was probably a Sprint Kart from Independence or a Hustler from Carrollton. My best recollection is that it was a stub axle, right side drive, Sprint Kart. Ron and Dave's friend, Bob Chinnery went on to win the World Championship in C-class at Nassau in 1959 driving his own design Sprint Kart with a pair of 700 West Bends.

... more photos (click here)

  Ron and Dave understood that the PP81's weren't long for life when the hp demand went up. In 1959 they decided to cast their own cases, make their own cylinder heads, and use through bolts to secure the works together. This necessitated removing the 81 cylinder head for the "billet head". These were shotgun design like the PP's and WB's of the time, and were REAR legal fan cooled using a Clinton A490 shroud or something that looked very similar to one.

  The choice of the PP81 crank and rod assembly was a no-brainer. First, they were readily available and second they already made a legal sized engine. Even with the poor oils available in 1959 rod failures were seldom.

  This special crankcase worked so well that they decided to replace the next weak link, the cylinder. Around this time they bought a Koenig outboard engine. Ron and Dave had the funds to buy an engine just to study how it was designed. The Koenig was a race engine by design and the Germans were ahead of us in how to make horsepower. The Schnerle design came from Germany and Koenig's version was way ahead of Power Products design. Chain saws were designed to run at 5500-6500 rpms. The Clark racing port shapes and timing allowed for more fuel inlet and the exhaust shape and angle gave the advantage of rpms. If there was a weak link it was the head design that did not have a squish band.

  At this time it was decided that the liner be chrome. This sounded good but was very hard to master. Many cylinders went to the recycle bin with bad chrome. I believe this was done locally in the Kansas City area. Another aspect was that the "hard chrome" which is direct chrome to the aluminum cylinder was indeed very hard. Sunnen had no stones at the time that would easily cut the chrome. After the honing ordeal that took some considerable time to get round a piston would be turned to fit.

The brothers invested in a dyno facility either purchasing one or making one. The pistons were fitted close, and as we are told, they would start and load an engine, go home, and come back the next day and shut it off.

  A second design evolved moving the cylinder to an angled upright position, maybe to get more air to the cylinders. In those days we all were running gasoline. Many early racers came from powerboats and had the advantage of knowing something about additives, like NITRO and fuel bases like methanol. Everyone else just stumbled along. The first generation of this engine was fan cooled. I have a casting of the ignition/shroud mount for the upright engine. They later decided the fan was not necessary, and a 5500 rpm fan generally would explode at 12,000 rpms.

  The Clark Engine at the Fremont show is the last of any of the engines made. There were four total engines of this design and few spare parts. The displayed engine was made of all the available spare parts. It was built in 1960.

The last two engines Ron and Dave built were in 1961 and used built up cranks and one-piece rods. The rods may have been first in the Koenig.

Other interests came along and the WB 820 emerged and later the Mc70 and Mc75 and the Clark became just a fond memory.

One thing for sure, the Clark was ahead of its time.

Some Stats on the Engine:

Bore: 2.531" Chrome Cylinder (same as 820WB but before)

Stroke: 1.625" from 81 PP

Rod: from 81 PP

Ign: from WB 510-700 (Wico)

Carb: First of 1" Bore Tillotson HL 113 or HL 115 (I think)

Reeds: Homelite (Go Power not available yet)

Gearing: Normally 8-84: On really long tracks it would be 9-84. 84 was the biggest sprocket available to clear on the axle and 8 was the smallest on the engine

RPM's: We think this engine turned around 13,000.

There are many additional stories about the Clark brothers and their endeavors.

Few are alive to share and less are curious.

  This morning I called longtime friend Joe Sousley about his recollections on this topic. Joe, a karter since the fifties also, had the foundry where the castings were made for all the engines. He and Bob Chinnery are about the only guys left with much first hand information and stories about this project. Joe told me this morning that just a month or so ago Dave Clark had passed away, and that he had not heard of or from Ron Clark for decades.

... more photos (click here)

 

 

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